Software for life-sciences manufacturing
Batch investigations in minutes, not weeks.
See a whole batch on one screen. Your plant already records everything: the trend, the alarms, the recipe, the room. Our software, encompass360, reads those systems where they live and shows one batch, start to finish, on one page.
- Runs on your own network. Your regulated data stays on site.
- The batch review reads your systems and never writes to them.
- In production on a pharmaceutical line today.
Historian analog dataProcess alarm limitsSCADA alarms and eventsBatch metadataProcess stepsTrend dataset informationTrusted on production lines
encompass360 runs on a regulated pharmaceutical line today. References are available under NDA.
encompass360 at a glance
Every system in the plant
One screen
the trend, the alarms, the recipe, the lots, the room, the lab result
Batch investigations
Minutes, not weeks
three to four weeks by hand today, down to a few minutes
In production
Today
on a pharmaceutical line, as the enhanced version of software in use for years
The software company of the Innovative family.
Synerlytics builds the software that runs alongside the plants the Innovative companies design, build and supply.
The people behind Synerlytics have spent their careers on the plant floor of pharmaceutical manufacturing, wiring together the controls, historians, batch systems and lab instruments that were never meant to share. encompass360 is what we built so the next team would not have to start from scratch. We work from New Jersey and Oregon.
Who we are connected to
- HPHardware collaboration for the plant floor and the edge.
- Innovative ConsultingSystems integration and MES. Our sister company brings encompass360 to its customers.
- SynerlyticsThe software company of the family. This site.
- Innovative BioscienceLaboratory supply to research and biotech.
- Innovative InternationalThe family's work abroad.
One suite. Three jobs. Take the piece you need.
encompass360 collects, runs and reports on the manufacturing batch. Each part works on its own, and they share one record. The next generation runs in a browser, on your own network, instead of on individual machines: in development now.
See the batch
encompass360
Collects the data your systems already record and lays it on one time axis: the process trend, the alarms, the recipe steps, the limits, the lot genealogy and the room conditions. One screen per batch.
See the softwareRun the process
Electronic work instructions
Guides operators through the batch step by step and records what happened as it happens, so the record is built while the batch runs instead of being reconstructed afterwards.
What is comingReport and compare
Reports
Centralised reporting and one-touch batch comparison, in the browser and as PDF, with reports emailed automatically.
See the reportsThe data exists. The review is still done by hand.
The historian holds the trend. The control system holds the alarms. The batch system holds the recipe. The lab holds the result. Each one is correct, and none of them talk to each other. So before a batch can be released, somebody assembles all of it by hand. Those are the weeks. Not the analysis. The assembly.
A single manufacturing process
A packaging line from one supplier. A tablet press from another. A granulator from another. A filling line from another. Each has its own controller, software, database and reporting system, and the data stays inside the equipment instead of flowing into one platform.
What islands of data cause
- Poor visibility across operations
- Duplicate data entry
- Slower investigations
- Difficult regulatory audits
- Limited analytics capability
- Delayed decision making
Find the cause in minutes
Put yesterday's batch next to the best one you ever ran, every parameter, every alarm, every operator action, and the difference shows itself.
An investigation that takes three to four weeks today.Release with confidence
Finished product waits in the warehouse until the review is done. Comparing this batch to the ones you already released answers the question with evidence, not memory.
21 CFR 211.192: the investigation shall extend to other batches.Keep it on site
Deployed on your own network, reading from your own systems. Your regulated data stays on site, and the source records are never changed.
The review layer is read-only.
Built on the platforms your plant already runs.
We do not ask you to replace anything. encompass360 reads the historians, control systems and batch systems you already own, on hardware you already have or source through our HP collaboration.
- AVEVA PIprocess historian
- Proficy Historianprocess historian
- SCADA alarms and eventsfrom your control system
- Batch and recipe systemsprocess steps and alarm limits
- Building managementroom conditions
The one-minute overview
Every system in the plant records something. Nothing shows the batch.
One minute, three beats: the site as it is, the review done by hand, then the same batch on one screen.
- 0:00A typical manufacturing site. Data everywhere, in every format, with no context between any of it.
- 0:20The review, done by hand: the historian, then the database, then the text file, then the paper.
- 0:40encompass360 reads every source where it lives and shows one batch, start to finish, on one screen.
Not new software: an enhanced version of what is already running on a customer's production line today, as Jeff Weiss puts it.
See it on your own batches.
Bring one batch record. In a thirty-minute call we will show it on one screen, then talk about which systems it would read at your site.